Introduction to the advantages of inverter DC welding power supply

2025-01-02 10:30

In recent years, inverter DC welding power supply has become the mainstream product in the welding industry. Welding machine power supply's wide application is inseparable from power supply used in spot welding's many advantages in production and manufacturing. Compared with traditional AC spot welding power supply, inverter DC welding power supply has won the favor of the market with power supply for spot welding's small size, light weight, fast control speed and high power factor.


inverter DC welding power supply


Excellent advantages of Huandian inverter DC welding power supply


1. Stable nugget, high efficiency and energy saving

Inverter DC welding power supply performs well in forming stable nugget, and inverter DC welding power supply's current range is wider. Due to the output DC welding current, the thermal efficiency is significantly improved. In addition, the DC current has no spike characteristics, which reduces the spatter phenomenon, so that the current upper limit can be increased, and the welding process is more stable and reliable.


2. Dynamic resistance optimization, rapid nugget growth

Under the same welding current effective value conditions, the workpiece dynamic resistance value of the inverter DC welding power supply is higher than that of the AC welding power supply, which means that the heat generated by the weld spot is greater and the nugget grows faster. Therefore, the current range for forming a stable nugget is wider when DC output is used, which not only improves the welding quality, but also extends the service life of the spot welding machine electrode.


3. Extended electrode life and low electromagnetic interference

The inverter DC welding power supply outputs direct current without current spikes, which avoids mechanical impact of the electrode and significantly extends the electrode life. At the same time, the inverter power supply is less affected by electromagnetics. Even in the presence of magnetically conductive weldments and fixtures, the welding current remains stable, ensuring the consistency of welding quality.


4. Uniform heating and wide application

The inverter DC welding power supply has no AC "skin" effect, and the welding current is evenly distributed along the electrode axis, and the heating is more uniform. This makes welding machine power supply widely used in spot welding of dissimilar metals. The "bunching" effect of DC current makes the current concentrated, the shunt is small, the thermal efficiency is high, and even low current can be used for welding. Therefore, the medium frequency inverter spot welder shows excellent performance in welding coated steel plates, aluminum materials and combined welding of different thermal conductive materials.


In summary, inverter DC welding power source is leading the innovation of welding technology with its advantages of high efficiency, stability and energy saving. Whether inverter welding power supply is improving welding quality or extending equipment life, inverter welding power supply welding equipment has brought significant benefits to modern manufacturing industry. Choosing inverter DC welding power source is undoubtedly a wise move towards efficient welding production.


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